Adventures in Brownfield

Long ago and far away I earned my living by flying as a “Cropduster Pilot.” In the fall of 1962, I wound up In Tulsa, Oklahoma after having had a rather bad season of flying. I had about given up earning enough to live on through the winter months.  I had placed an ad in the little flying newspaper called TRADE-A-PLANE to let the crop-dusting world know that I was available as a bug chasing pilot.

Finally, I got a phone call from an ag operator located in Brownfield, Texas. Mr. James Gandy was the fellow's name.  His pilot had quit him and he was desperate to find another one to finish the season. I immediately told him that I would catch the next plane out before the day was out, which I did. When I arrived in the Lubbock airport, he picked me out of a crowd of deplaning people. Having given him no description of myself, I asked him how he knew who I was in that crowd and he grinned and said, "You just looked like a hungry airplane driver."  I laughed and said, "I didn’t know it showed but you are right."

A New Old Plane

Mr. Gandy hustled me into his pickup and we hightailed to Brownfield, about a thirty- or forty-minute drive. He drove directly to his private landing strip and so help me, there was a Stearman spray plane sitting at the loading pit with the engine running. The loading man saw us coming and began pumping chemical into the plane. My usual method if I was going to fly a plane that was new to me, I would first take the plane up and fly it around a bit to familiarize myself with the ship before flying it loaded. James said, "To heck with that. I have farmers lined up and champing at the bit for a spray plane because the bugs are eating their crops up as we speak."

Mr. Gandy was not a pilot himself so he didn’t know that it was good practice to fly the plane a bit before going to work in it.  Anyway, I didn’t argue. I pulled on my crash helmet, buckled myself in and yelled to the ground man to pull the chocks from the wheels. I eased the throttle forward, taxied to the strip. I checked the magnetos, cycled the prop and aimed the ratty old Stearman down the strip. I shoved the throttle open and left mother earth. The plane was sluggish and I had my hands full keeping her in the air.

James had given me directions to the first field to be sprayed, where flagmen were waiting on me. It was about 4:30 in the afternoon when I began and I worked until almost dark. I don’t believe I ever started a job so quickly. The farmers were jumping up and down to get fields sprayed and I needed the money. While working, I familiarized myself with the quirks of the old bird, making a mental note of things that must changed first thing in the morning. I could have filled a page full of notes with things that were wrong with it. But believe it or not, I earned over a hundred dollars before I quit that first evening.

Next morning, I was out at the strip and with tools furnished by Gandy, I did mechanical work on the old worn out plane. There were several farmers on hand as well. To say they were anxious is a huge understatement.  I put in a full day and again flew until visibility was gone.

The next day was a repeat. But come the third day I put my foot down. I told James I was not going to fly the ragged old plane again until several big problems were fixed. James and I and a helper worked until noon to repair what was urgent.  From then on, we would work after dark on the old gal and finally got her flying reasonably well.

Even if it was the worst ag plane I ever had to fly, it was some of the easiest flying otherwise as the fields were very large and had no obstructions of any kind.  In a very short time, I earned enough money to take me through the winter so I didn’t grumble overmuch. Also, James was easy to work with. Several interesting incidents occurred that I recall. 

Not Ready for Solo Flying

One occurrence I thought worth recording was the fact that although James was not a pilot, he bought another airplane, almost by accident. Got it from a friend who knew a friend and the price was dirt cheap. It was a low-wing, two place, open cockpit, nice little Ryan ST Aeroplane with a five-cylinder engine. One day James told me about the plane that he had just bought and wanted me to go get it and fly it back to our strip, which I did. 

He had decided it was time for him to learn to fly. Seeing as how I had an instructors’ license, I would be the instructor, OK?  Right. 

So, one Sunday afternoon I placed him in the front seat and I climbed in the back seat. We took off and I flew around a bit, then let him fly the plane a short while just to get the feel of his new toy. Then I would land and give him instructions as to what we were going to do next.  Because there was no way we could talk to each other in the air, we worked out a number of hand signals so we could communicate while in the air. This went on for a several days until he was able to fly well enough to keep the little ship on an even keel and make turns right and left, climb and descend, etc.

With this bit of experience James, being an impatient sort, begin to pressure me to let him fly solo.  I argued, "James, you are not ready to solo yet."  But he was completely confident he was up to the challenge.

After much arguing I said, "OK, OK, I tell you what, if you can taxi the ship down to the far end of the strip with enough speed to lift the tail off the ground and then stop and turn around and taxi all the way back at the same speed with no problems, I’ll turn you loose."
                 
He was sure he could handle it. He climbed in, took the controls in hand and started down the strip which was lined on each side with three foot tall cotton stalks. As he picked up speed, he pushed the stick forward and lifted the tall wheel off the ground.  From that point on it was a circus. He quickly lost control and swerved out into the cotton. The prop began cutting a path through the three-foot high cotton, slinging cotton stalks and bolls into the air like a huge lawnmower!

After a wild run through the cotton, he finally gained control enough to turn the plane around and get back on the strip. Then the plane went zipping across the strip and plunging into the cotton on the opposite side, making another 180-degree turn. The plane crossed the strip again and plunged back into the cotton on the original side once more.  Finally, he had enough presence of mind to close the throttle. The tail came back to ground and he regained control.

He very slowly taxied back up the strip here I was standing. He shut the engine off and climbed out. Walking up to me with a very determined look on his face, he announced, "I’m going to sell the blankiddy-blank piece of junk," then turned on his heels and stalked off to the office.

He wasn’t kidding. He never set foot in it again and he did sell the cute little Ryan. I guess he thought he was born knowing how to fly an airplane.

Cantankerous Characters

While I am on the subject of flying for James Gandy and company, I might mention that the office of this company was a sort of gathering place for some of Brownfield's strange characters. As an instance, one day we were sitting around not very busy since it was getting close to the end of the season. A pickup pulled up in front of the office and a very big feller came stomping in, walked up in front of James' desk, placed his fists on his hips akimbo and announced in a loud voice, "James, I came here to  whup yore hide!" James looked up at him and said, "Are you serious or just mad?"

"I am serious, and mad too!"

It was sort of funny because James acted as though this was a routine thing and in a matter of fact way said, "Well, if you are serious let's go out back so no one can see us and interfere." The big feller pointed to the door and said, "Be my guest."

They casually walked out back and James said, "Since this is your fight you can throw the first punch."  Whereupon the big guy swung his big fist in a haymaker aimed at James' face. James ducked the fist and caught the big feller with a quick left-handed jab to the chin, which connected with a loud pop and the fight was on. They went at it hook and tong. Trading blows, ducking and dodging, grunting and growling. I could tell right off that this was not James' first fisticuff engagement. 

The big guy swung his oversize fits with a lot of power but just couldn’t seem to connect with a solid blow.  He did land one solid punch and put James on the ground but he was quickly on his feet again and with a hard punch to the belly and a solid blow to the jaw which put the big feller on the ground.  Before the big boy could recover, James kicked him on the side of the head with his boot which seem to stun him and then James kicked him in the crotch which doubled him up in pain. As he tried to get up, James slammed another fierce blow to the temple which put him back on the ground and more or less took most of the fight out of him. He just flopped over on his side and groaned. That was the end of the fight.

They were both breathing heavily. James extended his hand and helped big guy up. He was dazed and his nose was dripping blood and he had several cuts and bruises on his face. James said, "Had enough or shall we continue?"

The big guy grunted and said, in a matter of fact way, "I guess I’m whupped." There was an outdoor faucet and short hose lying close by and James picked it up and washed big guy's face off.  This seemed to revive him and he said, "Maybe I ain’t whupped," and he acted like he wanted to make another go of it but James said, "Naw, Hank you're done.  You might as well go home."
 
Big Guy said, "Yeah, guess you are right," as he crawled into his truck. He then stuck his head out the window and said, "James I want you to know that this ain’t over." James said, "Well, when you think you need some more persuading, I’m ready day or night."  The Big Guy drove off. James turned to me and said, "What's funny is I don’t know what he was ticked off about.  He never said and I didn’t ask."

For all I knew, they were once good friends.

Hammer Head Into the Ground

Another interesting event while I was in Brownfield, I thought I would mention. There were several other crop-dusting operators working in the area and we pilots would usually eat morning and evening meals at the same restaurant. As usual when pilots get together there is a lot of lying and bragging and swapping yarns, etc.  One of the pilots who was called Morse was known for flying low and fast and making very quick turn-arounds at the end of each swath. 

This type of turn was generally known as “Hammer Head” turn. The method was to pull straight up at the end of the swath until the airplane was basically hanging on the prop, and on the ragged edge of a stall the pilot shoves in full rudder and the plane tend to slide sideways until it is headed straight down and plunges earthward until the pilot  pulls back on the stick as the plane pick up enough speed to recover flight but headed in the opposite direction.  If done correctly, it was a very quick way to reverse directions.  Needless to say, it must be done exactly right or bad things happen - like colliding with planet earth, nose first.  I myself could do this but knowing it was cutting things pretty close I seldom did it unless I was showing off.

Well Morse, was quite pleased with himself because he was known for doing this on a regular basis and couldn’t help doing a bit of bragging now and then. Several of us pilots warned him that he was going to make a misstep one of these days and end up on the wrong side of the grass. He would just laugh and make some idiotic statement about his wonderful flying ability.

Sure, enough he was working a field about a half mile from the one I was on and about his second or third pass he drove his nice blue painted plane into the ground at a very acute angle which was almost straight down.  I didn’t actually see him crash but as I made my next pass I saw a small cloud of dust arising from the cotton at the edge of the field, and as I looked closer I saw the blue tail of the plane sticking skyward in the middle of the dust cloud. I pulled up and flew over to the crash site and Morse was climbing out of the wreckage.  He was walking around so I figured he wasn't hurt too bad. Also, there were several ground vehicles racing to him so I continued my work. 

Morse didn’t show up for evening meal and some of the other pilots thought he might be in the hospital.  Next morning, he was at the breakfast table and was complaining of a great deal of soreness here and there on his body. The word got around that the plane was a total loss and Morse was not with us anymore.  Probably fired.

The Never-Fail Turbo-Prop

Aircraft engines made a radical change with the advent of the turbo-prop engine. The old engines were classified as reciprocating engines, similar to what we have in automobiles. The turbo-prop engine worked completely differently. It had a small turbine as the power generating source, similar to a jet engine, except the turbine turned a propeller. These new engines were smaller, lighter, had more horsepower and were supposedly much more reliable.

We ag-pilots were anxious to try one of these new-fangled engines because with the light weight and extra power we could increase the "payload" and thereby do more work in a given time. Plus we liked that the engines were said to be much less likely to fail.

My first opportunity to fly an ag-plane with this type of power plant came when I hired out to an ag-operator located in the Gulf Coast. It was in rice growing country near the small town of Katy, Texas.  

Before I was cleared to aviate with a turbo-prop at the pointy end of the airplane, the insurance company insisted that I be sent to school so as to know how to handle this here highly complicated and tremenjusly complex apparatus. Even though I had years and years of experience and thousands and thousands of hours flying back and forth over the vegetables, it made no difference to them. 

So they sent me to Hartford, Connecticuty, where the Pratt-Whitney Aircraft Co. had a school for beginners to be learnt about these jet fuel burning engines. I spent a week in classrooms listening to some young, self-important individual spout off, displaying his vast knowledge of turbo-prop aircraft engine. Mostly his talk was giving high praise of the reliability of the PT6-E turbo-prop engine. He assured us that our days of engine failure were over. THIS ENGINE DOES NOT FAIL. IT WILL GO 6000 HRS BETWEEN OVERHAULS. THIS ENGINE DOES NOT FAIL.

I came back to Katy with about the same amount of knowledge that I left with, except I knew that the turbo-prop engine DID NOT FAIL. Yeah, I had that phrase ringing in my ears. Me and my partner went to work and I was enjoying flying with the comforting new knowledge that there would be no more flight interruptions due to engine failure. I had launched myself into the future of ag-aviation feeling safe and secure. 

About the third week and somewhere around 80 hours on the new engine, I was working off a dirt strip surrounded by rice fields - some dry, some flooded. I had a hopper full of liquid fertilizer, about 300 gallons as I recall. I had just broken ground when I noticed that a couple of puffs of smoke came out the exhaust pipe on the left side. 

At the next instant I noted that my engine rpm was decreasing and I could feel the loss of power. I reached the end of the strip and slapped the dump gate lever open and the load was dumped instantaneously. Lighter of wing, I swung the Ag-Cat out to the right with the intention of making a 180-degree turn to the left and landing back on my landing strip. Nothing around me looked favorable for an emergency landing.

The engine continued to lose power (a new word - "unspooling" it was called). About half-way around the turn I realized I wasn’t going to make it. I leveled the wings and prepared to make contact with a newly plowed rice field. I sat it down as smoothly as possible and held the stick back so hard that the tail wheel touched first. As soon as the weight of the Ag-Cat settled on to the main landing gear, the wheels quickly sank into the soft powdery dirt of the recently plowed field. Up came the tail and down went the new engine into the soft dirt and over the plane went on its back. I slammed down hard upside down. Thankfully, the Ag-Cat being a bi-plane, the upper wing held the fuselage off the ground high enough that the cockpit enclosure wasn’t crushed.

It is very disconcerting to find oneself upside down even though strapped securely in the seat. Believe it or not the danged engine was still running. Of course the prop was not turning. The blades were bent back at a 90 degree angle. But since in this particular type engine there was no mechanical connection between the power section and the propeller, the turbine was still going. How strange. 

I had to shut it down. I unbuckled my seat harness and as I had done at other times, fell on my head. I managed to open the exit window/door and wiggle out on to the powdery earth. I wasn’t injured in any way, but my poor engine didn’t fare so well. Black smoke began to issue forth because the oil in the engine was draining into the hot combustion chamber. There wasn’t much chance of a fire,but it did put up a nice plume of black smoke. I had to hand it to the Pratt-Whitney person who said the engine didn’t fail. Even after it had quit producing power, it was still running!

To make a long involved story shorter, the Pratt-Whitney Co. sent a tech-rep out to collect the engine and take it back to some place in Canada where they analyzed it and pronounced the cause of the engine failure was fuel contamination. Sure, sure. Fuel contamination is the only thing that wasn’t covered in the warranty.

Whatever the cause, it ruined my day and demolished my confidence in turbo-prop engines. My conclusion was that any mechanical contraption can fail PERIOD! 

Someone who saw the plane go down and start smoking called the fire department who then called for ambulances. And along the way a crowd collected of (I'm guessing) newscasters, TV reporters, environmentalists, save-the-whales folks, vegetarians, a couple of couple of local preachers, a pair of politicians, and the county sheriff.

Fortunately, there was a farmhouse nearby. I walked over there and even though I was a bit dirty, they welcomed me in, gave me a cup of coffee and a piece of fresh baked pie, and promised not to tell a soul where I was. I managed to hide out until my boss came looking for me. How he found me, I don’t know. 

Here is a picture of my dead AG-Cat lying on its back with its feet in the air... but as you will notice, I am not in it.

Fast Money

In the cropdusting field, military surplus planes eventually began to be replaced with newly manufactured aircraft that were designed especially for ag-flying. Piper came out with the Pawnee, Cessna Aircraft Co. started producing the Ag-Wagon, Grumman got into the action with its Ag-Cat. The Leland Snow Company developed the Snow Aircraft, later to be called the Thrush. These planes were much more efficient and productive than the old converted military types, but they were expensive and not necessarily as tough as the old military trainer. We still had engine failures from time to time.

I was proud to be sitting in the middle of a brand new Cessna Ag-Wagon one day and it was noon. I usually carried a lunch bag with me and ate in the plane so I didn’t have to stop. This particular day I had eaten my peanut butter and jelly sandwich and was chomping on an apple as I took off of a muddy strip with a load of dry fertilizer to be spread over a wheat field.

I climbed up to about two-hundred feet or so and as I leveled off there was a sudden silence. The only noise I heard was me chomping on the apple. The engine had shut down as if I had turned the switch off. 

I quickly turned to the right toward an open field and at the same time hit the dump lever and pulled full flaps, preparing to land in the mud. It had rained the night before. The field I had chosen was a wheat field that lay up the side of a hill. I hardly got the flaps down when I touch down and my wheels were sinking in the mud. 

Fortunately, I landed going uphill and the hill was steep enough that it kept the plane from going over on its back. But the wheels were hub-cap deep in the mud and I went up the small hill plowing deep tracks. I arrived at the top of the hill and there was a fence. I stomped on the left brake and full left rudder and the plane slewed around just shy of the fence and stopped. 

I was so rattled that I forgot I had opened the dump gate to get rid of the load of fertilizer. The problem was dry fertilizer does not dump out as quickly as a liquid. The stuff was still pouring out of the hopper and when I climbed out of the plane, I saw I had a huge pile of fertilizer beneath the belly. Oh well, at least the plane didn’t end up lying on its back.

My boss had taken off right behind me in another plane and had seen the whole thing. He landed, got in his pickup, and drove up to get me. It turned out that my practically-new engine had shut down because a small shaft in the air intake had broken and fallen out, closing off the engine. Cessna soon changed the design after we filed a Malfunction & Defects report with the FAA.

As I climbed into the boss's pickup truck, he stuffed a hundred dollar bill in my shirt pocket. Surprised I looked questions at him. "That’s for not bending my new airplane," he said. The thought went through my mind, "Hmmm, that’s the fastest money I ever earned... but I don’t believe I want to do it again!"

Blowing A Jug in Midair

Several of my emergency landings were the result of engine failure. In my early years of ag-flying, we were flying mostly military surplus airplanes. Some of them were not in good shape to begin with and received very poor maintenance as well. The same went for the engines.

Not only that, but we were running them at well over what was called "METO power" all day long. (METO is short for Maximum Except Take Off.) We also ran them with heavy loads and high manifold pressures and high temperatures all day long. Needless to say the engines didn’t last long. 

They were never designed to be used like that. However, the owners/operators didn’t care because they were cheap and plentiful. When complaining to my employer one day about this engine abuse he nonchalantly growled, “Well don’t hurt yourself.” In other words, “Don’t tell me your troubles, I got troubles of my own.” I found that most owners/operators in that day were not that concerned for the pilot’s safety. In his mind, we were just overpaid farm hands with more guts than brains.

Consequently, from time to time my engine would have a cast-iron fit and fling parts here and there and cease to internally combust. The prop ceased to propel, resulting in a flight interruption which often ruined my day. 

Sometimes there was a warning, sometimes not. 

One day I was spraying rice on the edge of the Gulf of Mexico and the engine went pow-bang-cough-cough and made other vulgar noises. I was pretty certain that I had blown a jug. ("Jug" was slang for a cylinder, so called because of its resemblance to an old-fashioned jug.) I was on my last pass so finished it, pulled up and headed for a county dirt road which I had passed on the way out. I was steadily losing altitude, which I didn’t have an abundance of to begin with. I soon decide I was not going to make the road and would have to put it down in a rice field that was lying fallow. Just to make it interesting and tax my landing skills, the field was muddy and had several levees (some call them terraces) running across my intended landing path.

This was not the first time and I had learned the hard way that I should make a three point landing and hold the stick hard back in my lap, keeping the tail wheel firmly on the muddy ground. Otherwise I would once again find myself dangling from my seat belt/harness in a upside down configuration. 

I touched down at about 60 mph. I was hoping the engine would continue to run until I got it on the ground but when I reduced the throttle, the old Pratt Whitney wheezed and the engine died. Even then it would have been relatively easy, except each time I crossed a levee the plane would jump back up in the air a few feet and the tail would go higher than the previous crossing, then slam down pretty hard. Since I had no power I could not blow the tail down. I repeated this maneuver at each levee. The last one I crossed, the plane had slowed considerably and I was sure that the main gear would sink in the mud. Then the tail would go up and over we would go.

Sure enough the main gear hit the levee, jumped a bit and plowed into mud on the other side of the levee. Up came the tail almost to the point where the prop would strike the ground. It stopped there and remained there a few seconds while I was screeching "NO, NO, NO!"  

It slowly fell back to earth, Kersplat in the mud. Lucky me. 

I climbed out and looked at the engine. My guess was right. The head had popped off a cylinder.

Flying Circus

While plying my trade as an ag-pilot (ag-pilots never refer to themselves as cropdusters ), I worked for an aerial application company that was owned and run by the Smiths.* (*Name changed for reasons that will become obvious!) There was Papa Smith, Mama Smith and Sonny-boy Smith. Papa Smith was founder and manager of the company for many years. Sonny-boy grew up and became an ag-pilot and a darned good one in his own right. When Papa Smith eventually retired, Sonny-boy took over the management.

Papa Smith, around 78 years old, was a diabetic and because of the onset of this dreadful ailment he could no longer pass the physical exam required to maintain a license to fly. Mama Smith did her best to ride herd on him and maintain his diet and insulin balance and keep him out of the airplanes. It was a sad situation really. The old man had a hard time adjusting to the fact that he could no longer fly. And when his system got out of balance from time to time, his behavior could become very peculiar as many people with this problem can attest to. If Papa Smith neglected to maintain his strict diet, he would take the bit in his teeth and decide he would fly anyway - diet, physical certificate, license be hanged!

Mama Smith also kept the company books balanced and took care of many other affairs around the little airport the company owned. She had decided that if they built a fence around a section of the airport property and stocked it with goats, they could make a little money off the grazing and also claim an agricultural exemption for tax purposes. (That little activity alone was a story in itself, but I will bypass that for now.)

Papa in the Air
Well, one fine day Papa Smith took a notion that it was time for him to spread his wings again before he forgot how. After making sure Mama Smith was nowhere around, he climbed into a little Citabria tail-dragger, which was a company plane used for general purposes. He even talked one of the hired helpers into riding with him.

In no time Papa Smith launched himself into the wild-blue yonder and had a good ole time, being careful not to get too much droop in his swoop. He buzzed the town. He buzzed his friends. He had no problems…until he decided to land.

Now, the airport had two runways. One was turf, long and wide. The other was paved, narrow and short. The paved runway ran right alongside the goat pen.

Papa on the Ground
Well Papa Smith, feeling he was doing just fine, headed for the paved runway. He lined up, reduced the throttle, but still came in pretty hot in a quartering tail wind with a couple of bounces…a swing to the left…back to the right and…a big hairy ground loop…out of control! Into the fence! Flattened a few small posts in no time. Tore a big opening in the wire fence, ripped off the plane’s landing gear, and slid to a stop sideways.

Scared the goat herd half to death! Yep, the terrified critters scrabbled out the fence opening at top speed and scattered all over the airport.

The hired hand in the back seat, by now scared witless, hurled himself over Papa Smith and out the bent-up door. A portly fellow, Papa Smith was sort of lodged in the doorway.

Pretty quick old Papa Smith managed to extricate himself and started hollering for help, but not for himself. He wanted everyone to grab the plane and drag it into the hanger before someone saw it and called the FAA. Of course he had been illegal - no medical, invalid licenses, carrying a passenger - the works!

We got the plane tucked back in a corner of the hanger all right, but the story was all over the county before the day was out! And guess what we pilots and ground crew spent the rest of the day doing - playing cowboy rounding up goats and mending the fence. The Citabria was a whole nuther story. Major repairs.

Papa Smith spent the rest of the day trying to convince us that his foot had slipped off the rudder pedal and got hung up under it. “Poor-designed it was. It could happen to anybody.”

Rolling our eyes, we pilots humored the old man, “Shoower, shoower, poor design. No doubt.” I wondered if his story would fly when Mama Smith heard it!